Embroidery, Woven, PVC, or Sublimated: Which Patch Type Is Right for You? | Only Patches

Not all patches are created equal. At Only Patches, we offer four high-quality custom patch types—embroidered, woven, PVC, and sublimated—each with its own texture, look, and best use case.

Whether you're ordering 1 patch or 1,000, understanding the differences helps you make the right choice for your design, brand, and project goals

1. Embroidered Patches

Best for: Bold, classic designs with textured stitching

Embroidered patches are the most traditional and widely recognized patch type. They’re made by stitching threads onto a twill fabric base, creating a tactile, raised surface that adds depth and character. The texture gives designs a handcrafted feel that stands out on uniforms and outerwear.

Features:

✔ Thick, dimensional threads create a raised, textured look
✔ Best for bold designs, solid shapes, and simple logos
✔ Highly durable and visually striking
✔ Often used for their premium, timeless aesthetic

Use Cases:

✅ Workwear and uniforms
✅ Tactical or military-style branding
✅ Sports teams and school apparel
✅ Outerwear like jackets and caps

📦 Choose embroidered when you want a bold, high-end, and textured logo patch.

2. Woven Patches

Best for: Small text, intricate detail, and minimalist styles

Woven patches use fine threads woven together to form the entire design—without embroidery’s raised stitching. This method is ideal for high-precision artwork, including tiny text, thin lines, and detailed logos. Woven patches have a smoother finish and feel more like a printed label, but with the durability of thread.

Features:

✔ Flat, clean surface—great for small text and crisp detail
✔ Allows for more precise rendering of complex designs
✔ Sleek and professional finish
✔ Often used as clothing labels (especially on the inside seam)

Use Cases:

✅ Fashion labels and brand tags
✅ Uniforms or corporate apparel with detailed logos
✅ Product labels or sewn-in garment branding
✅ Minimalist or fine-line artwork

📦 Choose woven when your design needs clarity, sharpness, or professional precision.

3. PVC Patches

Best for: Harsh environments, gear, and rugged branding

PVC patches are made from a durable, rubber-like plastic that’s both flexible and waterproof. Unlike thread-based patches, PVC offers bold shapes, sharp edges, and vibrant colors with a 3D molded effect. These are built for tough environments and frequent washing—making them a go-to for tactical or outdoor use.

Features:

✔ Clean, rubber-style look with depth and sharp color separation
✔ Completely waterproof and weather-resistant
✔ Can be molded with 2D or 3D layered effects
✔ Soft yet extremely durable—holds up in heavy-use conditions

Use Cases:

✅ Tactical gear, outdoor uniforms, hiking or military packs
✅ Industrial or security uniforms
✅ Sports bags, accessories, and keychains
✅ Brand badges with a rugged, modern aesthetic

📦 Choose PVC when you need durability, waterproofing, and a modern 3D look.

4. Sublimated (Printed) Patches

Best for: Full-color illustrations, gradients, and photorealistic designs

Sublimated patches are created by printing your design directly onto a fabric surface using heat and dye. Unlike embroidery or woven methods, sublimation has no thread texture, which allows for infinite color variation, shading, and fine photographic details. The design is finished with edge stitching to mimic the look of a traditional patch.

Features:

✔ Ideal for photo-like detail, gradients, and colorful artwork
✔ Ultra-flat surface with vibrant, edge-to-edge color
✔ Clean print lines—no distortion from thread movement
✔ Lightweight and soft, yet durable for regular wear

Use Cases:

✅ Merch drops with full-color artwork
✅ Event badges and promo giveaways
✅ Illustrated or gradient-heavy logos
✅ Artistic patches, brand mascots, or realistic visuals

📦 Choose sublimated when your design involves lots of color, detail, or image-based artwork.

Which Patch Type Should You Choose?

✅ Why Order From Only Patches?

• Low MOQs starting from 1 piece

• Worldwide shipping with fast production and delivery

• Backings offered: iron-on, sew-on, hook-on (velcro), stick-on

• Design support included to help choose the right match

📩 Start your custom patch order now →
📷 Or contact us to review your design together →